Cigarette Filter Rod Maker,Cigarette Filter Rod Making machine
Cigarette Filter Rod Maker,Cigarette Filter Rod Making machine
Production Process: To make Tobacco cigarette filter rod
1. The electrical control system adopts SIEMENS S7-300 PLC control system.
2. This combination reserves the interfaces of factory informationization and network.
3. Man-machine interface makes it easy to communicate between operator and machines.
4. Plugwrap Splicing at any speed can avoid large fluctuation of machine speed , which can greatly increase the filter rod quality and production efficiency.
5. Driving and driven linkage with 5 servo motors is adopted for the system. Mechanical power loss won’t occur. High accuracy electronic synchronous drive for the system realizes synchronous speed and phase which intensifies original mechanical driving performance.
1. The main driving system adopts Hooke's double-knife head with high rotary speed.
2. It reduces the product wastes when the machine is being started.
3. The plasticizer supply system is independently driven by the servo motor, which can automatically adjust the amount of supply with higher precision.
4. The separate dual-circulated cooling system can effectively cool the circulation system, which improves the filter formation effect and reduces the temperature rising.
5. The electric control system adopts SIEMENS S7-300 PLC, with the connections between different systems through PROFIBUS-DP bus.
6. It is fitted with coloured graphic man-machine interface, and reserves the interfaces of automatic filter rod sampling, on-line filter quality inspection, factory information technology and network.
7. It adopts multi-axle synchronization servo drive system, which could simplify the mechanical structure and upgrade the machine's automation function. The high accurate synchronization control guarantees the production of high quality filter rods.
MAIN PARAMETERS
1.Output: | 400m/min |
2.Power Voltage: | 380V±38V |
Power Frequency: | 50HZ±1HZ |
Total Power: | 22KVA |
3.Filter Rod Range |
|
Filter Rod Diameter: | φ6 –φ9mm |
Filter Rod Length: | 64mm–150mm |
4.Normal Specification |
|
Filter Rod Diameter: | φ7.7 –φ7.79mm |
Standard Filter Rod Length: | 120±0.5mm |
Filter Rod Length: | 90,100,120,150mm |
5.OVERALL SIZE(L×W×H): | 8060×2370×3000mm |
6.Weight: |
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YL12D Tow Processor: | 1100Kg |
YL22D Filter Rod Maker: | 2000Kg |
YJ35D Tray Filler: | 1500Kg |
KDF2 Filter Rod Making machine Combination includes YL12D Tow Processor, YL22D Filter Rod Maker, and YJ35D Tray Filler. It is an updated type of filter rod making combination improved from AF2/KDF2/HCF80 (HAUNI).It keeps the traditional advantage of structure and adopts advanced techniques of SERVO controller, communication and inspection. Its operation is very stable, and can produce high quality filter rod. Production Speed reaches 400m/min.
ZL22D is an updated type of fibre filter rod making combination improved from AF2/KDF2/HCF80 combination. By using the material of acetate fibres, the machine can fluff the material, spray the plasticizer (triacetin) onto the tow and form them into filter rods. It consists of YL12D tow processor, YL22D filter rod maker and YJ35D tray filler. It has the advantages of the quality products, the long lifetime, the low material consumption and the convenient maintenance.
ZL21 Filter Rods Making Machine is composed of YL11 opening&gluing machine and YL21 filter rods shaping machine. Through such procedure as air opening, screw opening, gluing, packing and rolling, side sealing, shaping and cutting manufactures the filter rods of equal length that comply with the requirements for butting.
This unit operates in 2-stage air opening and 2-stage screw roller opening. The cigarette pipe from this unit is an integral one, good roundness of filter rods will be guaranteed. Cornstarch paste is used for side packing, thus firm bonding is ensured. With the using of a seven-vane expansion and shrinkage fabric tape wheel, the errors of filter rods length could be effectively controlled. This machine unit has simple structure, steady and reliable performance, and it is easy to operate. The filter rods made by this unit can meet the requirements of high-speed butting.
This unit allows side sealing with pasting device or automatic-flow PVA white emulsion device, and can use split pipe or integral pipe with double searing irons.
Z121 Type machine is widely applied in the production of polypropylene fiber filter rods.
ZL21 Type Unit: YC/T106-1996 Acetic Acid Fiber Filter Rod： GB/T 5605-2002 Polypropylene Fiber Filter Rod： GB/T 15270-2001
| # | 名称 Items | 参数 Parameters |
|---|---|---|
| 1 | 产能 Product Capacity | 110 meters/min. |
| 2 | 滤棒长度 Filter Length | 90~132 mm±0.50 |
| 3 | 滤棒圆周 Filter Circumference | 24.2-24.5 mm±0.20 |
| 4 | 圆度误差 Roundness Errol | ≤0.35mm |
| 5 | 整机功率 Total Power | 8.5KW |
| 6 | 气压流量 Compressed Air | ≥0.3m3/min |
| 7 | 气源压力 Pressured Air | ≥0.5MPa |
| 8 | 整机重量 Total Weight | 2850KGS |
| # | 名称 Items | 参数 Parameters |
|---|---|---|
| 1 | 产能 Product Capacity | 250 meters/min. |
| 2 | 滤棒长度 Filter Length | 80~144 mm |
| 3 | 滤棒圆周 Filter Circumference | 24.2-24.5 mm±0.20 |
| 4 | 圆度误差 Roundness Errol | ≤0.35mm |
| 5 | 整机功率 Total Power | 22KW |
| 6 | 气压流量 Compressed Air | ≥1.5m3/min |
| 7 | 气源压力 Pressured Air | ≥0.5MPa |
| 8 | 整机重量 Total Weight | 3500KGS |
This product is composed of YL13 opening&gluing machine and YL23 filter rods shaping machine. Through such procedure as air opening, screw opening, gluing, packing and rolling, side sealing, shaping and cutting manufactures the filter rods of equal length that comply with the requirements for butting.
The opening&gluing machine operates in 3-stage air opening and 2-stage screw roller opening, so that the filament bundles can be fully extended, loosened, expended and uniformly glued.
The shaping machine adopts a high precision hellcal bevel gear and parallel stub axle as transmission system. A single cutter is used to cut filter rods, which could effectively control the errors in length of filter rods. The cigarette pipe is an integral one, and it applies the side sealing process with thermosol(hot melt adhesive). So, it is simple and easy to adjust and operate the pipe, and it ensures reliable sticking and bonding. The cutting blades can advance and sharpen automatically, so that it will keep filter rods cut flat and smooth.
ZL23 machine set is PLC and frequency controlled. It adopts automatic paper receiving technique. This unit is easy to operate as it is with full functions, highly automatic and all the parameters are digitalized.